Observe
Find the actual manufacturing constraint.
VCP Design Engineer - Mechanical · Bengaluru
I build engineering solutions that make manufacturing faster, smarter and more reliable.
I combine mechanical engineering, manufacturing productivity, automation, electronics and software to solve complex problems in medical devices and semiconductor equipment.
Teja K GManufacturing · Automation · Engineering Productivity
Bengaluru, IndiaGE HealthCare
90%cycle-time reductionIMU-based fixture
$1M+annual savingsproductivity improvement
50%test-cycle reductionPython automation
30%less trial-and-errorDELMIA simulation
How I work
A simple engineering loop.
I start with the physical constraint, quantify it, choose the right intervention, prove it on real hardware, and make the gain repeatable.
Measure
Quantify time, cost, quality or risk.
Engineer
Design the right mechanical or process intervention.
Automate
Use sensing, software or automation where it removes effort.
Validate
Prove the change with real hardware and evidence.
Standardize
Turn the improvement into a repeatable process.
Engineering in practice
One problem. One clear result.
The IMU fixture is the best example of how the engineering approach above translates into a manufacturing result.
IMU-BASED FIXTURE
The problem was mechanical. The measurement was digital.
The top-plate shaft could jam in the chamber hole, creating rework and line-down risk. I ideated, designed and developed a fixture using IMU sensing to determine absolute top-plate/chamber position and identify planar misalignment.
Assembly technicians then used the fixture repeatedly on the manufacturing line, followed by time and labour-hour validation against the original process.
Read the case study →RESULT90%
$1M+
cycle-time reduction
$1M+
annual savings
Jam-driven line-down condition eliminated.
What I bring
Depth in manufacturing. Range across disciplines.
The differentiator is not one tool. It is knowing when a mechanical, electrical, software or validation approach is the right answer.
Manufacturing Productivity
Cycle-time reduction, process improvement, fixture development and cost reduction.
Automation & Software
Python, hardware test automation, computer vision and AI-assisted workflows.
Complex Hardware
Mechanical + electronics + software across physical systems and manufacturing processes.
Regulated & High-Reliability
Medical devices, semiconductor equipment, V&V, supplier engineering and risk retirement.
Selected work
Evidence, not a keyword wall.
Three examples here. The full project section contains the deeper technical stories.
01Manufacturing · Sensors · Precision Fixture
IMU-Based Manufacturing Fixture
Repeated rework occurred because the top-plate shaft could jam in the chamber hole, creating assembly delays and line-down risk.
90% cycle-time reduction, more than $1M annual savings, and elimination of line-down events caused by the jam condition.
Open project →02Automation · Python · Test
Automated Hardware Validation
Repetitive manual hardware validation consumed engineering time and limited throughput.
50% reduction in test cycles with support for SEMI S2/S8 compliance-oriented testing.
Open project →03Simulation · DELMIA · Manufacturing
Assembly Workflow Simulation
Assembly planning relied heavily on physical trial and error.
30% reduction in trial-and-error time.
Open project →Experience
Semiconductor equipment to medical imaging.
Five years across manufacturing engineering, product engineering, supplier programs and verification & validation.
VCP Design Engineer - Mechanical
Variable-cost productivity and mechanical engineering for medical imaging, spanning supplier programs, V&V, manufacturing readiness and customer-critical hardware problem solving.
Head of Engineering
Led hands-on early-stage product engineering across electronics, PCB design, firmware and hardware/product development.
Manufacturing Engineer 2 (Senior Manufacturing Engineer)
Manufacturing productivity, automation, fixture development, testing, simulation and cross-functional engineering for semiconductor equipment.
Credentials
Mechanical engineering foundation.
B.E. (Bachelor of Engineering), Mechanical Engineering · The National Institute of Engineering · Mysuru, Karnataka · 2021